0700-X-type sealing ring - Aiskywing Industrial 3D Printing Showcase
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X型密封圈的3D打印生产记录
X-type sealing ring
Life is all about layering up, just like 3D printing. Recently, someone reached out to us for a durable X-shaped sealing ring, which had been causing them some issues.
As for the materials, we opted for silicone molding, known for its excellent flexibility and transparency, making it ideal for sealing components. The properties of silicone molding ensure that it fits ergonomically, providing comfort and sealing effectiveness in applications. To achieve the desired print quality, we prepared an HP brand 3D printer.
Before printing, we set specific parameters: layer thickness at 0.1mm, temperature at 25 degrees Celsius, power adjusted to 80%, and print speed maintained at 20mm per second. The total printing time was approximately 3 hours, allowing us to ensure that the X-shaped sealing ring would have clear details and excellent surface quality.
During the printing process, the equipment operated steadily, with noise levels kept at a reasonable range. We monitored the printing status throughout, ensuring each layer adhered accurately without deviation or defects. It was a rewarding sight to see the X-shaped sealing ring gradually taking shape.
Once printing was complete, we conducted thorough post-processing. First, we immersed the formed part in a cleaning tank, using alcohol to remove any uncured resin from the surface. Next, we performed sanding to ensure every edge was smooth. After that, we placed it in a curing chamber, exposing it to UV light for about 30 minutes to ensure durability and stability. Finally, a rigorous quality inspection confirmed that the product met all standards.
After this series of meticulous processes, the X-shaped sealing ring was completed, boasting excellent quality that fully meets the needs of end users. Such results make me feel incredibly proud.
原材料方面,我们选择了硅胶复模,这种材料具有高度的柔韧性和透明性,非常适合制作密封件。硅胶复模的特性使得它能很好地贴合人体工学设计,确保在应用中的舒适性与密封效果。为了保证打印效果,我们准备了一台HP品牌的3D打印机。
在打印前,我们设定了具体的打印参数:层厚0.1毫米、温度设置在25摄氏度、功率调整到80%、打印速度保持在20毫米每秒。打印总时间大约为3小时,这样的设置能确保打印出的X型密封圈具有清晰的细节和优良的表面质量。
打印过程中,设备运行稳定,噪音控制在合理范围内。我们全程监控打印状态,确保每一层都能准确叠加,避免出现偏差或缺陷。看到X型密封圈逐渐成形,真是让人欣慰。
打印完成后,我们进行了细致的后处理工序。首先将成型的部件放入清洗槽,使用酒精去除表面的未固化树脂。然后进行打磨,确保每个边角都光滑无损。接着,将其放入固化箱中,经过UV光照射固化,持续时间约为30分钟,确保密封圈的耐用性和稳定性。最后,经过严格的质量检验,确认产品符合标准。
经过这一系列精细的工序,X型密封圈终于完成,品质优良,充分满足了人们的使用需求。这样的成果让我感到无比自豪。
Aiskywing Industrial 3D Printing
X-type sealing ring
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