0734-Brake housing - Aiskywing Industrial 3D Printing Showcase

制动器外壳3D打印生产记录

Brake housing

There was a request on WhatsApp from someone who urgently needed a brake cover due to a shortage of replacement parts. To help them solve this issue, we decided to use the Carbon 3D printer for the production.

We chose to use liquid photopolymer resin as the material, which possesses excellent flow properties and detail representation, making it ideal for rapid prototyping. To ensure quality, we set the printing parameters as follows: layer thickness of 0.1mm, printing temperature at 25℃, laser power at 50mW, printing speed at 80mm/s, with an estimated printing time of 15 hours.

During the printing process, the Carbon 3D printer operated smoothly, and we monitored the machine in real-time to ensure no abnormalities occurred. As the printing progressed, the outline of the brake cover became clearer, and the surface details satisfied us, showcasing a high-gloss metallic finish.

After printing, we proceeded with the post-processing steps. First, we cleaned the formed part to remove any residual resin from the surface, followed by sanding to ensure a smooth finish. Then, we performed UV curing to enhance the part's hardness and durability, and finally, we carefully inspected each piece to ensure there were no defects, making sure everything met the required standards.

After a series of steps, the brake cover was finally completed. Each print is a challenge, but the sense of accomplishment when seeing the finished product is indescribable.

在WhatsApp上，有人联系我们，表示他们急需一款制动器外壳，原材料短缺让他们感到烦恼。为了帮助他们解决问题，我们决定采用Carbon 3D打印机进行制作。

我们选择了未成型的液态光敏树脂作为材料，这种材料具有良好的流动性和细节表现能力，非常适合快速成型。为保证打印质量，我们设置了打印参数：层厚0.1mm，打印温度设定在25℃，激光功率为50mW，打印速度为80mm/s，预计打印时间为15小时。

在打印过程中，Carbon 3D打印机稳定运行，我们对机器进行了实时监控，确保没有出现任何异常情况。随着打印的逐渐进行，制动器外壳的轮廓逐渐清晰，表面细腻度让我们感到满意，展现出高光金属质感。

完成打印后，我们进行了后处理工序。首先将成型的零件进行清洗，去除表面残留的树脂，接着用砂纸进行打磨，以确保表面光滑。然后进行UV固化，提升零件的硬度和耐用性，最后我们仔细检验每个零件，确保无缺陷，完美符合要求。

经过一系列的流程，制动器外壳终于完成。每一次的打印都是一次挑战，但看到成品时心中的成就感无法言表。